Healthcare Waste Facility - Industrial Roofing in South East England
Project Overview
Maguire Brothers were appointed as principal contractor to deliver a full roof refurbishment at an industrial waste processing facility – a critical site for managing and treating hospital waste. The project involved the complete renewal of a large metal-clad roof, all while the facility remained fully operational throughout the works.
The Challenge
This project presented several complex challenges. The original waterproofing system had significantly deteriorated and was stripped back to expose the underlying metal deck. Upon inspection, the deck showed signs of aging, including early-stage corrosion and multiple redundant penetrations that could compromise the new installation.
Given the unknowns around the structural integrity of the deck, safety became the top priority. The entire roof needed replacing above a live working environment, requiring careful planning and strict safety protocols. To protect both the workforce above and the facilities team below, we installed internal safety netting across the entire roof span.
Site access was another major consideration. All movement of personnel and materials had to be routed externally to avoid disruption to operations. This required the erection of bespoke perimeter scaffolding, along with a dedicated material hoist system to manage logistics safely and efficiently.
The Solution
To ensure the roof was strong and secure, we reinforced the existing structure with new galvanised steel sheets – creating a solid foundation for the new waterproofing system.
We then installed a high-performance felt roofing system, designed to withstand industrial use and backed by a 20-year guarantee. The new roof included layers for vapour control, insulation, and waterproofing, all working together to improve energy efficiency and protect the building from the elements.
Finishing touches included neat perimeter detailing and durable edge trims, along with various alterations to plant equipment, ducting, and other rooftop penetrations. We also carried out modifications to the adjoining cladding and repairs to surrounding metal sheets – ensuring the entire roof area was watertight, visually clean, and compliant with all industrial standards.
The Outcome
Despite tight working constraints and the demands of a live environment, the project was delivered on time, safely, and with zero disruption to operations.
The client received a robust, long-life roofing solution – professionally installed and fully compliant with industry standards. This project highlights Maguire Brothers’ ability to manage technically challenging industrial refurbishments with precision, care, and unwavering commitment to safety.
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